130KW foornada dhalaalaysa ee leexinaysa 500KG naxaas ah
Qiyaasta Farsamada
Awoodda Range: 0-500KW la hagaajin karo
Xawaaraha dhalaalka: 2.5-3 saacadood / foorno kasta
Heerkulka Heerkulka: 0-1200 ℃
Nidaamka qaboojinta: Hawo qaboojiye, isticmaalka biyaha eber
| Awoodda Aluminium | Awood |
| 130 KG | 30 KW |
| 200 KG | 40 KW |
| 300 KG | 60 KW |
| 400 KG | 80 KW |
| 500 KG | 100 KW |
| 600 KG | 120 KW |
| 800 KG | 160 KW |
| 1000 KG | 200 KW |
| 1500 KG | 300 KW |
| 2000 KG | 400 KW |
| 2500 KG | 450 KW |
| 3000 KG | 500 KW |
| Awoodda Copper | Awood |
| 150 KG | 30 KW |
| 200 KG | 40 KW |
| 300 KG | 60 KW |
| 350 KG | 80 KW |
| 500 KG | 100 KW |
| 800 KG | 160 KW |
| 1000 KG | 200 KW |
| 1200 KG | 220 KW |
| 1400 KG | 240 KW |
| 1600 KG | 260 KW |
| 1800 KG | 280 KW |
| Awoodda Zinc | Awood |
| 300 KG | 30 KW |
| 350 KG | 40 KW |
| 500 KG | 60 KW |
| 800 KG | 80 KW |
| 1000 KG | 100 KW |
| 1200 KG | 110 KW |
| 1400 KG | 120 KW |
| 1600 KG | 140 KW |
| 1800 KG | 160 KW |
Hawlaha Alaabta
Heerkulka hore loo dejiyay & bilawga wakhtiga: Ku keydi kharashaadka hawlgalka aan caadiga ahayn
Bilawga jilicsan & beddelka soo noqnoqda: Isku-habaynta awooda tooska ah
Ilaalinta kulaylka xad dhaafka ah: xiritaanka otomaatiga ah wuxuu ku dheereynayaa nolosha gariiradda 30%
Waa maxay sababta loo doorto foornada soo noqnoqda ee soo noqnoqota?
Kuleylinta hadda ee Eddy-soo noqnoqoshada sare
- Soo-celinta koronto-mareennada-sare ee soo noqnoqda waxay si toos ah u dhalisaa qulqulka qulqulka biraha
- Hufnaanta beddelka tamarta> 98%, ma lumin kulayl iska caabbin ah
Tignoolajiyada Crucible ee is-kuleylinta
- Goobta Electromagnetic waxay si toos ah u kululeysaa weelka
- Cimriga aan la dhayalsan karin ↑30%, kharashka dayactirka ↓50%
PLC Xakamaynta heerkulka caqliga
- PID algorithm + ilaalinta lakabyo badan
- Waxay ka hortagtaa kulaylka birta
Maareynta Awoodda Wacan
- Bilawga jilicsan waxa uu ilaaliyaa xadhkaha korantada
- Isbeddelka soo noqnoqda ee otomaatiga ah wuxuu badbaadiyaa 15-20% tamar
- Qorraxda ku habboon
Codsiyada
Faa'iidooyinka Mechanism-ka leexinta ee foornooyinka dhalaalay
1. Xakamaynta socodka birta ee saxda ah
- Jeedinta la hagaajin karo (15°-90°) waxay ka hortagtaa soofidda/daadad.
- Xakamaynta heerka socodka ee cabbirrada dufcadaha kala duwan.
2. Badbaadada La Wanaajiyey
- Ma jiro hab gacanta lagu qabto ee birta dhalaalaysa (>1000°C).
- Naqshad aan caafimad lahayn oo leh degdeg soo noqosho.
3. Waxtarka sare
- shubista 10-ilbiriqsi (vs 1-2 daqiiqo gacanta).
- 5%+ qashinka birta ka yar vs hababka dhaqanka.
4. Waarta & La qabsiga
- Qalabka u adkaysta 1500°C (fiber dhoobada/alaabaha gaarka ah).
- Isdhexgalka otomaatiga smart (ikhtiyaar ah).
Dhibcaha Xanuunka Macmiilka
Foornada Iska-caabbinta vs. Foornada Soo-celinta Soo-noqoshada Sare eeyada
| Astaamaha | Dhibaatooyinka Dhaqanka | Xalkayaga |
| Waxtarka Crucible | Kordhinta kaarboonku waxay hoos u dhigtaa dhalaalka | Kuleyliyaha is-kuleylka ayaa ilaaliya waxtarka |
| Cunsurka Kululaynta | Beddel 3-6 bilood kasta | Gariiradda Copper waxay socotaa sanado |
| Qiimaha tamarta | 15-20% korodhka sanadlaha ah | 20% ka waxtar badan foornooyinka iska caabinta |
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Foornada Joogtada Dhex-dhexaadka ah vs. Foornada Soo-celinta Soo noqnoqoshada Sare eeyada
| Muuqaal | Foornada Joogtada ah ee Dhexdhexaadka ah | Xalkayaga |
| Nidaamka qaboojinta | Waxay ku tiirsan tahay qaboojinta biyaha adag, dayactirka sare | Nidaamka qaboojinta hawada, dayactir hooseeya |
| Xakamaynta heerkulka | Kuleylka degdega ah wuxuu keenaa gubasho badan oo ah biraha dhalaalsan ee hooseeya (tusaale, Al, Cu), oksaydhyo daran | Si otomaatig ah ayey u hagaajisaa awoodda kuleylka bartilmaameedka si ay uga hortagto gubasho xad dhaaf ah |
| Waxtarka Tamarta | Isticmaalka tamarta sare, kharashka korontada ayaa ka sarreeya | Waxay badbaadisaa 30% tamarta korantada |
| Fududeynta Hawlgalka | Wuxuu u baahan yahay shaqaale xirfad leh si loo xakameeyo gacanta | PLC si toos ah otomaatig u ah, hawlgal hal taabasho ah, ma jirto ku tiirsanaan xirfadeed |
Hagaha Rakibaadda
20-daqiiqo degdeg ah oo ku rakibid leh taageero dhammaystiran oo loogu talagalay dejinta wax soo saarka aan fiicnayn
Maxaa noo doora
- Badbaadada la hagaajiyay:
- Shaqada foorarsigu waxay si weyn u yaraynaysaa halista shilalka iyada oo la yareynayo maaraynta gacanta ee birta dhalaalaysa. Hawl-wadeenadu waxay si badbaado leh ugu shubi karaan birta si sax ah, iyaga oo yaraynaya qulqulka iyo daadinta, kuwaas oo ah khataraha caadiga ah ee foornooyinka dhaqameed.
- Waxtarka la xoojiyey:
- Awoodda foornada foornada ayaa meesha ka saaraysa baahida loo qabo suunka ama wareejinta gacanta, taas oo u oggolaanaysa hawlo shub ah oo degdeg ah oo hufan. Tani kaliya ma badbaadinayso waqtiga laakiin sidoo kale waxay yaraynaysaa shaqada loo baahan yahay, kordhinta wax soo saarka guud.
- Qashinka birta oo la dhimay:
- Awoodda shubitaanka saxda ah ee foornada foornada waxay hubisaa in qaddarka saxda ah ee birta dhalaalaysa lagu shubay caaryada, yaraynta qashinka iyo hagaajinta dhalidda. Tani waxay si gaar ah muhiim u tahay marka lagu shaqeynayo biraha qaaliga ah sida dahabka, qalinka, ama alwaaxyada heerka sare ah.
- Codsiga badan:
- Ku habboon dhalaalidda biraha kala duwan ee aan biraha ahayn iyo alloysyada, foornada foornada waxaa si weyn loogu isticmaalaa aasaaska, dhirta dib-u-warshadaynta birta, wax soo saarka dahabka, iyo shaybaarrada cilmi-baarista. Kala duwanaanshaheeda ayaa ka dhigaysa qalab aan laga maarmi karin dhammaan warshadaha birta ee kala duwan.
- Fududeynta Hawlgalka:
- Naqshadaynta isticmaale ee foornada, oo ay weheliso kontaroolo toos ah ama badh-otomaatig ah, waxay hubisaa in hawl-wadeenadu ay maamuli karaan habka dhalaalidda iyo shubista iyagoo leh tababar ugu yar. Habka leexinta waxaa si fudud loo xakameyn karaa iyada oo loo marayo kabaalka, beddelka, ama nidaamka hawo-mareenka si habsami leh loogu shaqeeyo.
- Qiimaha Waxtarka leh:
- Naqshadeeda tamar-ku-ool ah awgeed, hoos u dhaca shuruudaha shaqada, iyo awoodda lagu maarayn karo dhalaalka awoodda sare leh, foornada dhalaalaysa ee foornada waxay bixisaa kaydinta kharashka muddada-dheer ee ganacsiyada. Adkeysigeeda iyo baahida dayactirka hooseeya waxay sii kordhinaysaa waxtarkeeda kharash-ku-oolnimada.
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- Farsamaynta leexinta:
- Thefoornada dhalaalaysa oo leexinaysawaxaa lagu qalabeeyay hab-jilicsan, mooto, ama hawoor-jilicsan, oo awood u siinaya si fudud oo kontorool ah ku shubashada birta dhalaalaysa. Habkani waxa uu meesha ka saarayaa baahida loo qabo qaadista gacanta, kor u qaadida badbaadada hawlwadeenada iyo hagaajinta saxnaanta wareejinta birta ee caaryada.
- Awood Heerkul Sare:
- Foornadu waxay dhalaali kartaa biraha heerkul ka sarreeya 1000 ° C (1832 ° F), taas oo ka dhigaysa mid ku habboon noocyo kala duwan oo bir ah, oo ay ku jiraan naxaas, aluminium, iyo biraha qaaliga ah sida dahabka iyo qalinka.
- Waxtarka Tamarta:
- Qalabka dahaarka sare leh iyo walxaha kuleyliyaha tamar-ku-ool ah, sida gariiradaha induction, gubiyaasha gaaska, ama caabbinta korantada, hubi in kulaylku lagu hayo qolka foornada, yaraynta isticmaalka tamarta iyo kordhinta xawaaraha dhalaalka.
- Baaxadda Awoodda Weyn:
- Waxaa lagu heli karaa cabbirro kala duwan, foornada dhalaalaysa ee foornada waxay qaadi kartaa awoodo kala duwan, laga bilaabo hawlgallada cabbirka yar ee samaynta dahabka ilaa warshadaha waaweyn ee wax soo saarka birta badan. Dabacsanaanta cabbirka iyo awoodda ayaa ka dhigaysa mid la qabsan karta warshadaha kala duwan iyo shuruudaha wax soo saarka.
- Xakamaynta heerkulka saxda ah:
- Foornadu waxay ku qalabaysan tahay habka xakamaynta heerkulka tooska ah kaas oo ilaalinaya kuleylka joogtada ah inta lagu jiro habka dhalaalidda. Tani waxay hubinaysaa in birta dhalaalaysa ay gaadho heerkulka ugu habboon ee tuurista, yaraynta wasakhda iyo kor u qaadida tayada badeecada ugu dambeysa.
- Dhisme Adag:
- Waxa laga sameeyay agabka refractory-sare iyo guryo bir ah oo waara, foornada waxaa loogu talagalay in ay u adkaysato xaaladaha adag, sida heerkulka sare iyo isticmaalka culus. Tani waxay hubinaysaa nolol dheer oo adeeg ah, xitaa jawiga warshadaha dalbanaya.
- Farsamaynta leexinta:
Su'aalaha Inta Badan La Isweydiiyo
Q1: Waa maxay sahayda tamarta foornada warshadaha?
Korontada foornada warshadaha waa la beddeli karaa si loo daboolo baahiyaha gaarka ah ee macaamiisha. Waxaan hagaajin karnaa sahayda korontada (voltage iyo wejiga) iyada oo loo marayo transformer ama si toos ah korantada macaamiisha si loo hubiyo in foornada ay diyaar u tahay isticmaalka goobta isticmaalaha ugu dambeeya.
Q2: Waa maxay macluumaadka uu macmiilku bixiyo si uu nooga helo xigasho sax ah?
Si loo helo xigasho sax ah, macaamiishu waa in ay na siiyaan shuruudaha farsamo ee la xidhiidha, sawirada, sawirada, tamarta warshadaha, wax soo saarka qorshaysan, iyo macluumaad kasta oo kale oo khuseeya.
Q3: Waa maxay shuruudaha lacag bixinta?
Shuruudaha lacag-bixintayadu waa 40% hoos u dhigista iyo 60% ka hor inta aan la keenin, iyadoo lacag lagu bixinayo qaab macaamil ganacsi T/T ah.
Kooxdayada
Meel kasta oo ay shirkaddaadu ku taal, waxaan awoodnaa inaan ku bixinno adeeg koox xirfad leh 48 saacadood gudahood. Kooxahayagu waxay had iyo jeer ku jiraan feejignaan sare si dhibaatooyinkaaga suurtagalka ah lagu xalin karo si sax ah oo milatari. Shaqaalaheennu si joogto ah ayay wax u bartaan si ay ula socdaan isbeddellada suuqa ee hadda jira.
